Project Profile
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A cross-section of projects completed by CKIT Conveyor Engineers over the last 10 years includes :-


Present Projects

Eskom Duvha Power Station Development of new Mechanised Stockyard.
NMDC Mine India Design of 5km long, 250m decline, 2000tph Iron ore overland conveyor.
Manigarh Cement India Design of 7,5km, 1400tph overland Pipe Conveyor for Limestone.
Marhn Aluminium India Design of 2 x 500m long pipe Conveyors.
Aditia Aluminium India Design of 2 x 500m long pipe Conveyors.
Grindrod Richards Bay  Design and Development of 2 coal stockpile systems.

 

Studies 

Eskom Majuba Power Station  - Coal supply feasability study. Prelim. design, costing,simulation modelling of 65km overland belt conveying system and stockpiles, conveying coal from Tutuka to Majuba Power Station.
Sasol coal supply study Prelim. Design. feasibility, costing, capital study, simulation of the coal supply from 11 new mines to the Secunda oil from coal facility.
Ingwe Khutala Underground Mine simulation model Dynamic simulation of the underground bunker feed and discharge process and equipment capacities
Avmin Nchwaning - No.3 shaft declined conveyor. Underground bunker to surface stockpile dynamic simulation
Eskom Matla Power Station Dynamic Simulation. Complete materials handling system modelling including the coal feed, ash discharge and water reticulation at Matla Power Station
Ingwe Matla Underground materials handling simulation Complete materials handling system dynamic simulation from coal face through surface bunkers through overland overland to plant silos
Transnet Manganese Terminal Coega (Ngqura) Simulation and design concept for 10 million ton/annum manganese ore export facility.
Simandou Mine Guinea Development of 100 million ron/annum open pit iron ore mine.
Vale Iron Ore Terminal Development of FEL 2 study, design/layout/simulation/costing of 100 million ton/annum Iron Ore Terminal.
Foskor Richards Bay Fertilizers Development of stockpile storage upgrade facility for Rock Phosphate.
Sasol Thubelisha Coal Mine Shaft and overland conveyor study.
Sasol Impumelelo Coal Mine Shaft and overland conveyor study.

 

Underground Materials Handling Facilities

Amplats Rasimone Man-carrying Conveyor Detailed design and engineering of a 1.6km long, 200m lift man and material carrying conveyor in a decline shaft
Avmin Nchwaning-No.3 shaft declined conveyor Detailed design and engineering of a 2.1km long, 400m lift ore-carrying declined conveyor.

 

Overland Conveyors

Eskom - Lethabo Power Station duo-belt conveyor Design/Development of new concept overland belt conveying system 800m long with horizontal curve. 3m/s.
Gujurat Cement Works India Jetty Conveyor Design of 4km - 2 way belt conveyor upgrade to 1500tph clinker/cement and 1200tph coal.
Gujurat Cement Works India Jetty Conveyor Design of second stream 4km - 2 way belt conveyor 1500tph clinker/cement and 1200tph coal.
Thalofa Cement plant Vietnam Design of 4.5km - 2 way belt conveyor for coal/clinker/cement.
Anglo American Corp Kriel South Design and Engineering of 6.5km overland belt conveyor 1800tph coal.
Anglo American Corp Isibonelo Mine Design and engineering of 11.5km overland belt conveyor 1800tph coal.
Anglo American Corp Mafube Design and engineering of 3 conveyor overland system, 4km, 6km and 8km 1200tph coal.
Anglo American Corp Zondagsfontein Design and engineering of 16km overland conveyor system 2000tph coal.
Foskor Phalaborwa Design and engineering of 3.5km, 2400tph Rock Phosphate overland conveyor.

 

Plant and Crushing Systems

Transnet Saldanha Design, engineering and commissioning of 10000tph stockyard system.
Transnet Port Elizabeth Manganese Terminal Manganese handling bulk terminal upgrade - Feasability study, design and implementation of upgrade from 750tph to 1200tph.
Anglo American Corp Mafube Coal Mine Design and development of coal mine wash plant and loadout facility. Materials Handling Feed Conveyor.
Anglo American Corp Phola Coal Mine Design and development of coal mine stockyard and loadout facility. Materials Handling Feed Conveyor.
Eskom Arnot Power Station Development of coal upgrade system.
Transnet Saldanha Sampling Plant Design and development of inline iron ore sampling plant, 10000tph. 
Tati Nickel Mine Botswana Design and manufacturing of stockpile stacking system.
Rossing Uranium Namibia Design of fine ore crushing circuit upgrade.
Total Coal South Africa Dorstfontein Mine Design of inpit crushing system and wash plant coal feed system.
Foskor Phalaborwa Design of inpit crushing station using gyratory crusher 2500tph with stockpiling system.
De Beers Jwaneng Botswana Design of waste handling system including spreaders and 1.2km shiftable conveyors.
 

 

Pipe Conveyors

Location

Length

Pipe Dia.

Capacity

Material Conveyed

Date Commissioned

Particle size (mm)

1 Finland 1x1200m 315mm 300tph Paper Pulp
2 Finland 1x300m 250mm 300tph Paper Pulp
3 Vikram Ispat, India 1x180m 240mm 400tph HBI / DRI Briquettes 1996 -80mm
4 Indo Gulf Fertilisers India 1x3300m 450mm 1760tph

1540tph

1100tph

Copper Concentrate

Rock Phosphate

Coal

Feb 1999

Updated 2004

-80mm
5 Sweden 2x200m 315mm 450tph Coal
6 Sweden 2x200m 315mm 450tph Coal
7 Chanda India 1x147m 240mm 250tph Cement Dec 2001 90% <3500 blains
8 Coromandel India 1x150m 240mm 100tph Rock Phosphate Feb 2002 95% <425mm
9 Hindalco India 2x200m 275mm 375tph Coal Mar 2003 100% -20mm
10 Hindalco India 2x200m 275mm 375tph Coal Mar 2003 100% -20mm
11 Tadipatri India 1x470m 315mm 800tph Clinker Dec 2000 95% <25mm
12 Madras Cement India 1x70m 150mm 140tph Llyasa / Gypsum 2002 Powder Lumps
13 Richards Bay South Africa 1x870m <=2500tph

3.10t/mē

2.32t/mē

2.10t/mē

3.20t/mē

2.00t/mē

Zircon

Rutile

Leucoxene

Illmenite

CP Slag

SP Slag

2002 100% -2mm
14 Richards Bay South Africa 1x350m 340mm 900tph Rock Phosphate 2002 100% -5mm
15 Richards Bay South Africa 1x412m 340mm 900tph Rock Phosphate 2002 100% -5mm
16 Nirma India 1x380m 240mm 100tph Kurb Lime Stone 2002 100% <25mm
17 Coromandel India 1x140m 315mm Dec 2003
18 Coromandel India 200mm Exp Oct 2004
19 Vikram Cement India 1x400m 240mm 385tph Cement Exp Oct 2004 4000 blains
20 Sterlite LDC India 1x4873m 400mm 1150tph Bauxite Ore Exp End 2005 80% <80mm
21 Vedanta Alumina Ltd India 1x480m 300mm 350tph Callined Alumina Exp End 2005 85% <125mm
22 Coromandel India 1x135m 200mm 100tph Complex Fertiliser Exp Jan 2005 1-4mm
23 Coromandel India 1x108m 400mm 750tph Rock Phosphate, map / mud End Mar 2005 3-12mm
24 Dalmia Cement (Bharat) Ltd India 1x260m 200mm 150tph Coal / Ignite End Mar 2005 80mm
25 Dalmia Cement (Bharat) Ltd India 1x278m 200mm 150tph Coal / Ignite End Mar 2005 80mm
26 Dalmia Cement (Bharat) Ltd India 1x150m 300mm 500tph Limestone End Mar 2005 80mm
27 Dalmia Cement (Bharat) Ltd India 1x142 360mm 1200tph Limestone End Mar 2005 80mm
28 Dalmia Cement (Bharat) Ltd India 1x184m 260mm 250tph gypsum / fly ash / cement additives End Mar 2005 80mm
 

 

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